Inbound and Outbound Polypackers
Comtex 4G – the machine for fully automatic packaging of alternating inbound items in coloured film for shipping or returns processing.
A three-sided, sealed package is produced in combination with transparent or coloured semi-tubular film. Working in-line and controlled via light curtains, this machine can alternately process inbound products of different sizes within its size range. The products do not have to be pre-sorted.
The machine is set to the maximum possible sizes. Depending on the product width, this creates a film overhang that is sealed off in a downstream side sealing station. A tight film bag is produced around the product on all sides by scanning the size during the packaging process and tightly sealing the film overhang in both directions.
An item packaged in opaque film and ready for dispatch with a shipping label is fed to the shipping department. This concept is also based on the requirement of packaging textile returns in mail order houses and has been extended to the shipping packaging through the use of coloured film. The processing of other products such as books of various sizes (Book On Demand) and magazines with inserts (gimmicks) is also possible.
The Comtex 4G can be used for both inbound and outbound products. Compared to the Comtex 3G, the Comtext 4G covers a wider and higher product range (sealing width 750 mm, belt width 600 mm) that is usually in demand for outbound applications.
The new generation of fully-automatic mail order and returns packaging line is available with or without labelling. In the Comtex family, the operation of the side sealing station has been fundamentally changed to increase performance. This makes outputs of up to 1800 parts per hour possible. A patent application has been filed for this innovation.
Side sealer Comtex 4G
- Performance-enhanced side sealing station
- Fully automatic packaging for mail order and returns
- Processing chaotic products arriving alternately in coloured film
- Working in-line
- Three-sided, sealed packaging
- Sealing width: 750 mm crosswise, 800 mm lengthwise
- Product height: Max. 250 mm (depending on product and equipment)
- Products do not have to be pre-sorted.
- Processing of up to 1,800 parts per hour possible
More efficient and cost-saving packaging in e-commerce
Whether in the professional high-end sector or in the start-up mail order business – with the new generation of fully automatic packaging lines, you can pack efficiently and cost-effectively at the same time. The Comtext 4G can be used as a shipping system or returns system:
The shipping packaging on a BVM system saves:
- Cardboard boxes
- Sophisticated packaging stations
- Storage station
- Filling material
- Material costs
The BVM ‘Comtex 4G Versand’ shipping system is the complete system for the bag shipping of various articles directly to the customer, including addressing. Delivery note, invoice and goods are packaged in a PE film bag that fits tightly on all sides, provided with the address label and handed over directly to the respective logistics partner.
The BVM ‘Comtex 4G Retoure’ returns system processes shipping returns cost-effectively and items can be returned to storage in their original packaging.
|Sealing width||750 mm crosswise, 800 mm lengthwise|
|Pass-through height||Returns up to 150 mm, mail order up to 250 mm|
|Performance||Up to 25 cycles/min*|
HMI with multi touch function
The Comtex 4G side sealer is easy and intuitive to operate via the HMI. All parameters can be accessed and set via the existing menu structures on the touch screen.
Feed systems and accessories
Film folding device as space-saving version
Downloads + Forms
Comtex 3G / 4G
File format: PDF
File size: 620 KB
BVM packaging machines
Online form or
PDF (250 kB)
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